Product Description
The SAP-0202MC is a premium aftermarket “full-kit” wiring harness that serves as the central electrical backbone for the Machismo 500. This model is known for its more complex DC ignition system compared to earlier points-based or 350cc AVL bikes.
Manufactured by Swiss Auto (Deutsche Swiss), this harness is built to OE (Original Equipment) specifications, ensuring that all wire lengths, gauge thicknesses, and coupler types match the factory setup. It is constructed using automotive-grade high-strand copper to handle the higher current demands of the 500cc starter motor and lighting system. The harness is encased in a flame-retardant, high-flex PVC sleeve that protects the wires from the intense heat of the AVL engine block and prevents short-circuits caused by frame-rubbing or moisture.
Key Features:
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A500 Specific: Tailored for the Machismo 500’s unique electrical architecture, including the TCI unit and heavy-duty regulator-rectifier connections.
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Pure Copper Core: High conductivity ensures faster engine starts and a brighter, flicker-free headlight.
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Weather-Sealed Couplers: Precision-molded multi-pin connectors provide a water-resistant seal, critical for maintaining electrical integrity during monsoons.
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Direct Plug-and-Play: Designed to align with original handlebar switches, ignition locks, and tail-lamp assemblies without any wire splicing.
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Color-Coded Leads: Follows the standard Royal Enfield wiring color scheme, making troubleshooting and DIY installation straightforward.
Technical Specifications:
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Part Number: SAP-0202MC (also known as DEUS-0202MC)
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Brand: Swiss Auto (Deutsche Swiss)
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Application: Main Chassis & Engine Wiring Loom
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Compatible Voltage: 12V DC
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Weight: Approx. 1127g
Vehicle Compatibility:
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Royal Enfield Machismo A500 (AVL Engine, approx. 2009 models)
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Note: Specifically for the 500cc AVL engine variant with Electric Start. Not compatible with the newer 500cc UCE (Classic/Standard) models or the 350cc Machismo (SAP-0202M).










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